Aerospace Die Casting
Our aerospace die casting capabilities produce lightweight, high-performance components for demanding aerospace and defense applications, ensuring reliable quality and on-time delivery.
- ISO 9001 Certified Quality Management System
- ITAR Registered & ITAR Compliance
- NADCA Member
- Aerospace Quality Standards Compliance
- Rigorous Inspection & Non-Destructive Testing (X-ray)
- Full Traceability & Material Certification
Custom Aerospace Die Casting
RapidoParts is an aerospace die casting OEM, supplier, and factory designing, manufacturing, and delivering custom cast parts built entirely in-house to exact design specifications. As both the manufacturer and supplier, we own every step of the production process, developing casting solutions that reduce weight, improve structural integrity, and lower overall production costs.
From initial concept and casting design through tooling, in-house machining, and final surface finishes, we manage the complete manufacturing lifecycle under one roof with full process ownership and accountability. Our ITAR-registered facilities and rigorous quality assurance processes ensure every part conforms to aerospace quality requirements on time, every time.
RapidoParts Aerospace Die Cast Capabilities
Our state-of-the-art die casting facilities are equipped with technologically advanced cold chamber and hot chamber die casting machines capable of producing complex, thin wall, precision aerospace components at scale.
High Pressure Die Casting
High Pressure Die Casting
Click HereCold Chamber Die Casting
Cold Chamber Die Casting
Click HereRapid Prototyping
Rapid Prototyping
Click HereIn-House Tooling & Mold Making
In-House Tooling & Mold Making
Click HereSecondary CNC Machining
Secondary CNC Machining
Click HereQuality Assurance & Testing
Quality Assurance & Testing
Click HereAluminum Aerospace Die Casting
Its exceptional strength-to-weight ratio, natural corrosion resistance, and outstanding castability make it the dominant material choice across aerospace applications from structural housings to engine components and brackets.
RapidoParts works with a comprehensive range of aluminum alloys including A380, A383, ADC12, and other certified casting alloy specifications. We also cast magnesium alloys for applications demanding maximum weight reduction and zinc alloys where dimensional precision and thin-wall casting are required.
| Primary Alloys | A380, A383, ADC12, ADC, Magnesium, Zinc |
| Process Type | Cold Chamber, Hot Chamber HPDC |
| Wall Thickness | 0.8mm – 6mm (thin wall capable) |
| Max Part Weight | Up to 30 kg |
| Surface Finish | Ra 0.8 – Ra 3.2 μm as-cast |
| Heat Treatment | T4, T5, T6, HIP available |
| Certifications | AS9100, NADCAP, ITAR, ISO 9001 |
| Lead Time | Rapid prototyping in 2-4 weeks |
OEM Parts
RapidoParts operates as an aerospace OEM, die casting factory, and direct supplier owning the entire manufacturing chain from raw materials and tooling to finished parts and delivery. We produce OEM parts and production parts entirely in-house with no third-party outsourcing, giving our customers direct access to the manufacturing source and full transparency across every production stage.
Aerospace Die Casting Tolerances
| Linear Tolerance (as-cast) | ±0.10mm – ±0.25mm per, NADCA standard |
| Critical Feature Tolerance | Cold Chamber, Hot Chamber HPDC |
| Geometric Tolerance | Per GD&T / ASME Y14.5 |
| Surface Roughness | Ra 0.8 – 3.2 μm as-cast; Ra 0.4+ post-machined |
| Inspection Standard | AS9100 Rev D / NADCAP / Customer specific |
CNC Machining For Aerospace Parts
RapidoParts offers comprehensive CNC machining services as a natural extension of our aerospace die casting capabilities. Our machining centers are equipped with multi-axis CNC machines, carbide tooling, and CAD/CAM programming systems capable of aerospace machining to the tightest dimensional requirements.
Performing secondary CNC machining in-house on our own die castings eliminates inter-supplier handling, reduces lead times, and ensures complete process control from casting to finished parts.
Aerospace Cast Part Finishes
Surface finishes for aerospace die castings must meet both functional specifications and rigorous corrosion resistance standards. RapidoParts provides a complete range of casting finishing and coating services.
Anodize
Type II and Type III hard anodize for aluminum aerospace parts, providing enhanced corrosion resistance, wear resistance, and electrical insulation properties.
Chromate Conversion Coating
Cerakote ceramic-polymer coating delivers exceptional corrosion resistance, thermal stability, and abrasion resistance for military and defense aerospace components operating in extreme environments.
Electroless Plating
Electroless plating (nickel, copper) delivers uniform coating thickness on complex aerospace geometries, enhancing corrosion resistance, hardness, and surface conductivity.
Painting & Polishing
Powder coating provides a durable, impact-resistant surface finish for aerospace interior structures and equipment enclosures, with a wide palette of colors and surface textures
Cerakote
Every aerospace die casting benefits from our in-house CNC machining capabilities, including multi-axis milling, turning, boring, and grinding. We deliver precision-machined components to close tolerance aerospace specifications with full CMM dimensional inspection
Shot Blasting & Peening
Shot blasting and shot peening improve surface cleanliness and introduce beneficial compressive residual stresses that dramatically increase fatigue resistance in aerospace structural castings.
Heat Treatment
Heat treatment processes including T5, T6, and hot isostatic pressing (HIP) optimize the mechanical properties and dimensional stability of aluminum aerospace die castings for structural and mission-critical applications.
Powder Coating
Painting, polishing, and silk screening services are available for aerospace interior components, seating structures, and commercial aviation cabin hardware requiring premium surface finishes and markings.
Aerospace and Defense Die Casting Industries
RapidoParts serves the full spectrum of aerospace defense and commercial aviation markets, delivering specialized die casting solutions
Defense Communications Systems
RapidoParts manufactures precision aluminum die cast housings, chassis, and enclosures for defense communications systems. Our ITAR-registered facilities and military-grade surface finishes including cerakote and electroless plating ensure reliable performance in extreme environments. Full NADCAP and AS9100 quality assurance applies to every component.
Missile Guidance & Radar Electronics
Our precision casting and CNC machining capabilities produce missile guidance housings, radar antenna frames, and electronics enclosures to stringent dimensional tolerance requirements. High pressure die casting in aluminum alloys delivers the strength, thermal stability, and corrosion resistance demanded by missile and radar components.
Commercial Aviation Structural Components
RapidoParts delivers structural aluminum die casting for commercial aviation airframe assemblies, brackets, housings, and engine accessory components. Our lightweight cast aluminum parts contribute to improved fuel efficiency without sacrificing load-bearing strength or structural integrity meeting the most rigorous aerospace standards.
We supply precision die cast aluminum and magnesium components for aircraft seating structures, leg rests, armrests, tray table brackets, and cabin interior hardware.
Our lightweight casting solutions are designed to reduce aircraft weight while maintaining the strength and durability required by commercial aviation standards.
Space and satellite applications demand components that perform flawlessly in the harshest thermal environments.
RapidoParts produces precision aluminum and magnesium die castings for satellite structures, waveguide housings, and communication system assemblies engineered for extreme temperature cycling, radiation exposure, and zero-defect quality standards.
The rapidly expanding UAV and drone industry demands lightweight, structurally optimized die cast components with short lead times and cost-effective production.
RapidoParts supports commercial and military drone programs with thin wall aluminum die casting, rapid prototyping, and scalable production manufacturing of airframes, motor mounts, payload bays, and sensor housings.
RapidoParts is an ITAR-registered die casting OEM and factory producing military aerospace structural castings for airframe structures, rotorcraft components, munition housings, and electronic warfare enclosures.
All defense manufacturing is performed in-house and complies with AS9100 and applicable military specifications, supported by comprehensive non-destructive testing including x-ray and CMM inspection.
Beyond standard program support, RapidoParts engineers innovative custom aerospace die casting solutions for unique application requirements.
Our engineering expertise in design for manufacturability, casting simulation, and process optimization enables us to solve complex aerospace manufacturing challenges delivering cost-effective, high-quality components that meet your physical specifications and program schedule.
Start Your Project With Rapidoparts
Your Valuable Custom Manufacturing Partner!
From Rapid Prototyping to Production，Quality Parts. Fast. Easy. Affordable.
- +1(502)422-1539
- info@partmfg.com
- 2110, Block A, Building 2, Sihai Yunchuang Building, Houting Community, Shajing Street, Bao'an District, Shenzhen
